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dense_phase_conveying

Powdered, Solid, & Granular materials have been commonly managed, by mechanical conveying instruments such as belt Powder conveying/Material Conveying/screw conveyers/goods lifts/bucket elevators, etc.

This fresh vision is driving the solids airborne, in a fluid state, with the use of air or idle gas traversing in a latched pipeline. The concept was found extremely appealing due to a sealed pipeline conveying & was picked up by most industries for the managing of solids pneumatically, from the last 3 decades.

Depending upon the product's characteristics, volume & air forces are applied at the configuration stage. These parameters categorize the systems as either DILUTE / LEAN Phase Conveying System or Dense Phase Conveying System.

As a leading manufacturer of Powder conveying Systems in India, we use recent technology for manufacturing Powder conveying Systems in Ahmedabad city – the business junction of Gujarat. TECHFLOW is one of the most entrusted and reliable names When it comes to high-quality Powder conveying Systems in Gujarat.

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TECHFLOW is one of the frontiers manufactories of a Powder conveying Systems. Powder conveying Systems are comprehended as Foundry Sand Transporter, material transporter, and Pneumatic Transporters. The Powder conveying system is used for conveying material from the start to numerous or single destinations with the support of compressed air. These methods employ higher force with lesser air volume per kilogram of weight conveyed as compared to the LEAN phase system. Solids in powder form have a more significant fluidisability hence the same is conveyed with this sort of powder conveying system. The pipeline mainly has a denser solid element floating in the air. That is why it is named DENSE PHASE.

Powder conveying Systems are classified as CONTINUOUS TYPE and, PLUG TYPE, as per the movement of the solid kind in the pipe.

Medium to elevated forces are needed for conveying like this, so Dry and compressed air is utilized as the primary moving force.

Conveying paces are designed relatively lower & under 5 meters/sec. Yet, initiating forces sometimes overextend 3 to 4 Bar grew commensurate with the spaces to be transmitted & system resistance. The pipe diameters are formed as per the consequent requirement & and work out relatively smaller.

A pressure vessel is kept to acquire & transport the powder material. A terminal pulse-jet filter is kept to drain the conveying air. A pack of compact air valves & sensor systems primarily come formed on the vessel. A primary repository feed hopper is held above the vessel with an isolating Dome Tuff in between. An electrical control panel with a PLC agenda is equipped to operate the cycles of CONVEYING and FILLING.

These are the following types of Dense Phase Powder conveying Systems TECHFLOW deliveries-

  • Full Pipe Conveying System
  • Empty Pipe Conveying System.

High-quality powder conveying systems are manufactured in Ahmedabad. As a result of our focus on quality, we are one of the finest Pneumatic Conveying Systems manufacturers in Gujarat. Over a period we have constructed a reputation as the most dedicated manufacturer of Pneumatic Conveying Systems in India.

The Powder conveying system for the dense phase has attained vogue as its proper method to move brittle, abrasive, and hard materials at a gradual speed. It pushes material along an enclosed pipe, in a plug form, utilizing tiny amounts of gas, at a lower speed but medium and improved pressure. Powder conveying systems have periodic wearing parts which contribute to the least maintenance. Also, the production expenses help as there is low material degradation, specifically when conveying fragile materials. Techflow is a supreme manufacturer of Powder conveying systems for the dense phase in India, which provides grade-engineered supplies and is in rising need across the industries.

Applications

Powder Conveying System Application
  • Ash
  • Alumina
  • Barlite
  • Bag House Dust
  • Cement
  • Clay
  • Bentonite
  • Fluorspar
  • Gypsum
  • Foundry Minerals
  • Calcium Carbonate
  • Powder Handling System
  • Pneumatic Conveying System
  • Salt
  • Power
  • Lime
  • Carbon Black Application
  • Cornstarch
  • Perlite
  • Cement Clinker
  • Manganese Ore
  • Sand
  • Food Powder
  • Soda Ash
  • Cement Industry
  • Diatomaceous Earth
  • Silica
  • Foundry Sand

Options

Powder Conveying System Options
  • Vent Filters - for Discharge Lines & Silo
  • Pneumatic Line Diverter
  • Wear Resistant Bends and Long Radius Bend
  • Aeration Pad for Hopper Discharge
  • Anti-Plug Line Vales and Booster Valves
  • Roots Blower, Regenerative Blowers, Centrifugal Blower and Turbine Blowers
  • Pneumatic Piston Vibrator and Feed Hopper along With Vibro Motor
  • Dome Tuff
  • Rotary Airlock Valves and Rotary Airlock Feeders
  • Control Panel Modules With MIMIC & Programming

Schematics

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Powder Conveying System Features :

  • Boost transfer of the solid from a single Feeding Point and Multiple Feeding Points to excessively long lengths and multiple locations.
  • Low maintenance, strong, user-friendly, and ready-to-use system.
  • Sealed loop system - thus stop dusting.
  • More raised conveying distances are achievable as compared to Mechanical transfer.
  • Short-sized vent filters due to a lower amount of airflow involved compared to lean phase systems.
  • A little installation area is in need to install the vessel.
  • Suitable even in difficult layout plants.
  • Less breakdown incidences & single point Maintenance plus lower wear & tear of the conveying parts.
  • Foundations/Elimination of main civil works.
  • None requirement of any Dust Collection systems.
  • Low Installation Price.
  • The similar want of Power/Operating cost compare to other means of Transfers.
  • Low conveying paces in the pipeline - thus minor wear & tear issues.
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    Compact Design

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    Lower Space Acquisition

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    Civil Works/Foundations

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    Less breakdown incidences

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